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Question bank for Energy Managers & Energy Auditors 

 

 

Evaluate heat rejection (kCal/h) of each heat exchanger and total heat rejected to cooling water. 

 

Heat 

exchanger 

Water flow, m

3

/h Temperature 

raise, °C 

Heat 

rejection, 

kCal/h 

1 200 

14,00,000 

2 300 

24,00,000 

3 400 

12,00,000 

4 500 

10,00,000 

  

 

60,00,000 

 

2. 

Define specific power consumption with an example.  

 

The specific energy consumption is defined as the energy required to produce a unit of output.  

e.g. : Compressors: 

A compressor generates 100 cfm of air at 7 kg/cm

2

 pressure. The power drawn by the motor is 18 

kW. 

i.e. Specific energy consumption is  

= 18/100 

 

 

 

 

 

= 0.18 kW/cfm @ 7kg/cm

2

3. 

Why Sankey diagram is useful in energy balance calculations?  

The Sankey diagram is very useful tool to represent an entire input and output energy flow in any 

energy equipment or system such as boiler generation, fired heaters, furnaces after carrying out 

energy balance calculation. This diagram represents visually various outputs and losses so that 
energy managers can focus on finding improvements in a prioritized manner.  

4. 

List any three guidelines for mass and energy balance.  

•  For a complex production stream, it is better to first draft the overall material and 

energy balance. 

•  While splitting up the total system, choose, simple discrete sub-systems. The process 

flow diagram could be useful here. 

•  Choose the material and energy balance envelope such that, the number of streams 

entering and leaving, is the smallest possible. 

•  Always choose recycle streams (material and energy) within the envelope. 

1.4 Material and Energy Balance

 

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